Install the MBR sudo dd conv=notrunc bs=440 count=1 if=mbr.bin of=/dev/SOMEdisk2 Download Syslinux and extract the mbr.bin file.Mark the partition active, then unmount it again sudo fdisk -e /dev/SOMEdisk2 NB: Be sure to swap the device reference (in my case it is /dev/SOMEdisk2) with the correct one for your usb key that you identified in the previous step – this will change for each machine. Unmount the USB drive with the command line. Use the command line diskutil to find the device name for your USB drive. This will wipe the USB disk and set it up with the correct boot record Install the MBR binary from the SysLinux project
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